vfvfvfvfvf【Note】nmin-1nmin-1nmin-1nmin-1nmin-1(1)apは被削材グル−プ1での目安を示しています。その他のグループの場合は、上表の切込み比率を目安に調整してください。(2)リブ加工や止まり溝など、切りくずがつまりやすい切削の場合、切込み設定は基本切込みに切込み比率をかけて算出した切込み量を、 さらにその80%まで小さくして使用してください。(3)aeの設定はap×切込み比率×5倍以下を目安に調整してください。仕上げ加工を行う場合、理論カスプハイトを計算し設定してください。(4)彫り込み時の傾斜進入角は1°以下を推奨いたします。また、送り速度は条件表の70%以下に調整してください。(5)文字彫り加工のような溝切削の際は、送り速度は50%以下・apを30%以下を目安に調整してください。また往復切削による加工を推奨いたします。(1) ap indicates guidelines for Group 1 workpieces. For other groups, adjust cutting depth based on the cutting depth factors in the above table.(2) In cases in which cutting chips may cause clogging--for example, for rib cutting and blind grooves--set the cutting depth using a cutting depth factor to calculate the cutting depth amount. This amount should then be reduced to 80% of the calculated value.(3) Adjust by setting ae to (5 or less) × (ap) × (cutting depth ratio). For finishing cutting, calculate the theoretical cusp height and set accordingly.(4) The recommended slope entrance angle when engraving is 1° or less. Adjust the feed rate to 70% or less of values presented in the cutting condition table.(5) When slotting such engraving letters, adjust the feed rate to 50% or less and ap to 30% or less of the values shown. We recommend reciprocal cutting.0.016 0.013 0.010 0.008 0.046 0.027 0.017 0.016 0.065 0.038 0.024 0.024 0.110 0.070 0.040 0.040 0.020.050.10.2EPDREH2010-2-02-TH3の工具で焼入れ鋼(50HRC)をリブ溝等高線切削する場合、切込み=0.11(ap)×0.85(焼入れ鋼グループ2の切込み比率)×0.8(閉鎖域の切削)=0.075mmCutting depth setting example: When cutting rib groove contours in hardened steel (50HRC) using an EPDREH2010-2-02-TH3 tool:mm/min1,2101,0408407501,2101,1309307501,2101,0408407501,2101,040840750mm/min960820660590960820660590960820660590960820660590mm/min800670540480800670540480800670540480800670540480mm/min720600490430720600490430720600490430720600490430mm/min560470380340560470380340560470380340560470380340123451焼入れ鋼Hardened steels焼入れ鋼Hardened steels24,95022,68018,37016,33024,95022,68018,37016,33024,95022,68018,37016,33024,95022,68018,37016,330【切込み設定例】【注意】①被削材、加工形状に合わせて、適切なクーラントを使用してください。被削材②この標準切削条件表は切削条件の目安を示すものです。実際の加工では加工形状、目的、使用機械等により条件を調整してください。③機械の回転数が足りない場合は、回転数と送り速度を同じ比率で下げてください。① Use the appropriate coolant for the work material and machining shape.② These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. ③ If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio.プリハードン鋼Pre-hardened steels(35〜45HRC)30,29027,54022,31019,83030,25028,92024,54019,83030,29027,54022,31019,83030,29027,54022,31019,83026,73024,30019,68017,50026,73024,30019,68017,50026,73024,30019,68017,50026,73024,30019,68017,500(45〜55HRC)100%ap(mm)回転数送り速度回転数(55〜65HRC)85%80%送り速度回転数送り速度(65〜68HRC)(68〜72HRC)65%回転数送り速度回転数55%送り速度(mm)(mm)length(mm)2468246824682468切り込み比率 Cutting depth ratio外径DCTool dia.コーナ半径RECorner radius首下長LUUnder neckWork materialCutting depth = 0.11 (ap) × 0.85 (cutting depth factor for Group 2 Hardened steels) × 0.8 (for closed-area cutting) = 0.075 mm焼入れ鋼Hardened steels焼入れ鋼Hardened steels22,45020,41016,53014,70022,45020,41016,53014,70022,45020,41016,53014,70022,45020,41016,53014,70021,21019,28015,62013,88021,21019,28015,62013,88021,21019,28015,62013,88021,21019,28015,62013,880105
元のページ ../index.html#109